Kunshan Hanhan Co., Ltd.
+86-512-36610458
Contact Us
  • TEL: +86-512-36610458
  • FAX: +86-512-36610428
  • Email:info@kshhroller.com
  • Add: No. 1093, B Zone, No. 2 Xugongqiao Rd, Huaqiao Town, Kunshan City, Suzhou, Jiangsu, China

Ceramic Micro Gravure Roll

Ceramic Micro Gravure Roll

We supply Ceramic Micro Gravure Roll.We devoted ourselves to plate-making over 18+ years, covering over 50+ countries.We are expecting become your long team partner in China.

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  • Description

    It is made of aluminum alloy as the base material, with a ceramic layer sprayed on the surface through plasma and laser-engraved mesh holes. While maintaining the advantages of ceramic wear resistance and corrosion resistance, it utilizes the lightweight characteristics of aluminum alloy to significantly enhance operational convenience and equipment operating efficiency.

     

    Micro 1

     

    How It Works & Key Features

     

     

    The core technology combines a durable ceramic coating with laser-engraved "ink cups" (cells) on the surface .

    *Surface Technology: The roll starts as a metal base coated with ceramic via a high-velocity oxygen fuel (HVOF) process. The desired cell pattern is then laser-engraved into this hard ceramic layer, allowing for extremely fine detail not possible with mechanical engraving.

    *Micro Gravure Process: In the "micro" configuration, the roll rotates in the opposite direction of the substrate's travel. This creates a shearing action that wipes away excess coating, allowing for a thinner, more uniform layer than traditional gravure

     

    Ceramic Gravure Roll Specification Comparison

     

     

    Feature

    Specification

    Benefit

    Base Material

    Stainless Steel

    Corrosion resistance and high structural durability

    Coating

    Ceramic (e.g., Chromium Oxide)

    Superior wear resistance, extends roll life significantly compared to chrome

    Engraving

    Laser Engraved

    Allows for high Line Per Inch (LPI)

    Cell Volume

    Low (e.g., 2.0 – 4.0 BCM)

    Transfers precise, thin "micro" volumes of coating

     

    Primary Applications & Benefits

     

     

    These rolls are chosen for applications where coating thickness must be measured in nanometers and consistency is critical.

    • High-Precision Coating: Used to produce lithium-ion battery electrodes, optical films, ceramic green sheets, and pressure-sensitive adhesives .
    • Lifespan: Manufacturers claim the ceramic surface can outlast conventional chrome rollers by 10 times or more, significantly reducing downtime for replacements

     

    Product Detail Drawing

     

     

    Micro 4

     

    FAQ

     

     

    Delivery time

    20~25 days.

    Payment terms

    TT 30% advance,70% before shippment

    Warranty time

    1 year after sales service

    Trade Terms

    EXW,FOB, CIF, etc

    MOQ(Minimum Order Quantity)

    1PC

    Package

    Wooden Case

    Country of Origin

    China

     

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